SOLVENT LESS TECHNOLOGY IS GRADUALL Y REPLACING OTHER TECHNOLOGIES FOR LAMINATION IN CHINA在中国，无溶剂技术正逐步取代其它复合技术

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SOLVENT LESS TECHNOLOGY IS GRADUALL Y REPLACING OTHER TECHNOLOGIES FOR LAMINATION IN CHINA在中国，无溶剂技术正逐步取代其它复合技术

SOLVENT LESS TECHNOLOGY IS BECOMING MORE AND MORE POPULAR IN CHINA．

无溶剂技术在中国越来越受欢迎。

EIGHT REASONS ARE BASIC FOR THE INCREASING DIFFUSION OF THISTECHNOLOGY．

该技术的日益传播，有以下九个基本因素：

1-REDUCTION OF PRODUCTION COST，DUE TO THE REDUCED ADHESIVE CONSUMPTION，THE DECREASEOFENERGY REQUESTED AND THE ELIMINATION OF SOLVENT

由于粘结剂使用量减少、能源要求降低和无需使用溶剂，生产成本下降。

2-IMPROVED SAFETY IN PACKAGING，SO CALLED“NO TOXIC”PACKAGING．IN FACT THE ELIMINATION OF SOLVENT ERASE THE RISK OF SOLVENT RETENTION IN THE LAMINATES．WITH A CORRECT CURING THE MIGRATION OF FREE ISOCIANATE GENERATING AROMATIC COMPOUNDS ISTOTALLY ABSENT．

包装的安全性提高，人们称之为“无毒”包装。实际上，无需使用溶剂，消除了复合产品中溶剂残留的风险。经过正确的熟化过程，自由异氰酸盐迁移生成的芳香族化合物不复存在。

3-GREAT BENEFIT FOR THE ENVIROMENT DUE TO THE ELIMINATION OF VOC AND THE REDUCTION OF ENERGY EMPLOYED

VOC的消失和能源使用的降低，对环境增益良多。

4-SAFETY FOR THEWORKERS，NOMORE IN CONTACT WITH VOC EMISSION AND WITH LESSNOISY MACHINE．NO RISK OF EXLOSION AND FIRE．

操作人员安全问题，操作人员无需再与VOC排放物接触，设备噪音小，无爆炸和火灾风险。

5-REDUCED COST FOR MAINTENANCE AND INSURANCE保养和保险成本降低。

6-MACHINE LESS COSTING THAN A SOLVENT BASED设备费用比溶剂型设备费用低。

7-LESS COST FOR INSTALLATION AND DUE TO THE LIMITED AREA REQUIRED

由于所需面积有限，安装成本更低。

8-HIGHER SPEED OF PRODUCTION WITH LLESSPERSONEL

更高的生产速度及更少的人员配置。

9-IMPROVEMENT OF THE RANGE OF CAPABILITY，DUE TO THE IMPROVED RESEARCH SPECIALLY MADE BY THE EUROPEAN AND AMERICAN CHEMICAL COMPANIES．

得益于欧美化学公司特制的改良研发，大幅度提高了设备性能

NORDMECCANICA ISTHE LEADER OF SOLVENT LESS TECHNOLOGY WORLDWIDE AND IT IS IN CHINA FROM 20 YEARS．IN CHINA THERE ARE MORE THAN 320 MACHINES NORDMECCANICA．

诺德美克是全球无溶剂技术的佼佼者，它进入中国市场超过20年，目前国内有三百二十多台诺德美克设备在运转。

The Machine Nordmeccanica Simplex SL 1300 is so far the best seller in the world，with about 1800 samples everywhere．

诺德美克的SIMPLEX SL 1300型无溶剂设备是目前全球最畅销的设备，全球各地合约1800台设备在运转。

The secret of the success of thismachine is the price very moderate with high performances and the simplicity of use．

该设备的成功，其秘密在于合理的价格、高性能的配置和操作简便。

In the market they are still in use machine 25 years old and they have still a final value，because Nordmeccanica is warranting the spare parts and because the consumables never change（Teflon dams，rollers，static mixers）．

目前市场上仍在运转的机器已使用25年，它们仍具备最后的价值，因为诺德美克对零配件进行质保，更因为诺德美克保证不更改易损件（如挡胶板、辊、静态混合器等）。

The settings are reduced to the minimum in order tomake comfortable the operators and to not generate confusions and mistakes．

各种设置被减少至最低值，既保证操作简便，同时避免产生混淆和误差。

The tension control ismade by torque and fully governed by software in order to have the maximum sensibility and reliability for a wide range ofmaterials．

转矩控制张力，并充分利用软件进行控制，为大范围的基材获取最大灵敏度及可靠度。

Let us see why it is not possible to copy我们来看看它不容易被仿制的原因

1-TENSION CONTROL BY TORQUE转矩控制张力．

THIS TYPE OFF TENSION CONTROL DOESN’T USE THE DANCING ROLLERS AND THE ANALOGIC INTRUMENTS FOR DIAMETER CONTROL．ALL IS DIGITAL AND A SOPHISTICATED SOFTWARE FOR THE TENSION CONTROL MAKES THE MACHINES SUITABLE FOR ANY MATERIAL FOR FLEXIBLE PACKAGING．

此类张力控制不依靠摆动辊和直径控制所需的类似工具。一切皆为数字控制，利用精密软件进行张力控制，使机器适用于处理任何类型的软包装材料。

2-VECTOR MOTORSRIGENERATIVE再生矢量电机．

THE SPECIAL MOTORS ASSOCIATED WITH THE LATEST TECHNOLOGY SIEMENS SINAMICS ALLOWS A STRONG SPARE OF ENERGY．IN FACT THE VECTOR MOTORS OF THE UNWINDERSGENERATE ELECTRICAL POWERWHICH IS TRANFERED TO THE OTHER MOTORS BY THE COMUNICATION SYSTEM PROVIDED BY THE SINAMICSSYSTEM．

这种专用电机与最新技术的西门子驱动装置结合，产生强大的备用能源。事实上放卷处的矢量电机生成的电源，通过SINAMICS系统提供的通信系统传输到其它电机。

ABOUT 27 KWH IS THE AVERAGE CONSUMPTION AGAINST THE AVERAGE OF 60-70 KWH CONSUMPTION OF SIMILAR MACHINES IN THE MARKET．

设备的平均消耗量为27KWH，而市场上同类设备的平均消耗量为60-70KWH。

IN ONE YEAR ISS POSSIBLLE TO SPARE ABOUT 250．000 RMB（IN THREE SHIFTS）IN ELECTRICAL POWER AND IN 15 YEARS MORE THAN 4 MILLIONSRMB，ACTUAL VALUE．

以一年期来计算，电源方面可节省约二十五万人民币（三班制），15年内可节省超过四百万人民币（实际数值）。

3-TOTAL LACK OF VIBRATIONS振动总体缺失

THE SPECIAL RIGENERATIVE VECTOR MOTORS CONTROLLED EACH DGREE OF ROTATION THAT IS 360 TIMERS ONE TURN，ALLOW TO OVERCOME THE CRITICAL FRQUENCES AND TO AVOID ANY UNCONTROLLED VIBRATION IN RESONANCE．

这种专用再生矢量电机控制各度的旋转，即每转360次，可克服临界频率，同时避免共振时产生不受控制的振动。

THE ABSENCE OF VIBRATION GUARANTEE A LONG LIFE OF THE MACHINE AND HIGH RELIBILITY OF ALL THE PARTS．IT ALSO ALLOWS THE LOCATION OF THE ELECTRICAL CABINET ON BOARD，WHICH IS A GREAT THING FOR THE SPACEOCCUPIED BY TH EMACHINE，THE COMPACTNESS OF IT AND THE SAFETY TOO，SINCE THERE ARE NOT CABLES CONNECTING THE MACHINEWITH AN ELECTRICAL CABINET OUTSIDE．

振动消失，既使设备使用寿命长、所有部件可靠性高的保障，同时保证电控柜在机器上的位置，因为没有外部电线连接机器和电控柜，占用机器空间影响甚大，关系着它的紧凑性和安全性。

4-SPECIAL BEARINGS ON THE IDLE ROLLERS不动辊上的专用轴承

IN ORDER TO REDUCE ASMUCH ASPOSSIBLE THE FRICTION OF THE MATERIAL AND GUARANTING ADHERENCE AT ANY CONDITION．THE SPECIAL BEARINGS，PRODUCED IN THE WORLD，ONLY FOR NORDMECCANICA，ALLOWS ALSO A CONSISTENT SPARE OF ENERGY AND A PERFECT BALANCING OF THE ROLLERSAT HIGH SPEED．

为了尽可能降低材料的摩擦和确保任何条件下的一致性，这些全球仅生产用于诺德美克的专用轴承，是持续节省能源和高速运转时辊保持完美平衡的保障。

5-THE HIGH MECHANICAL ACCURACY DUE TO THE SPECIAL WAY IN WHICH THE SHOULDER ARE MADE，WARRANTY A PERFECTALLIGNMENTOFALL THE ROLLERSWITH THE CONSEQUENCE TO MAKE ABLE THE MACHINE TO PROCESS ALSO DIFFICULT MATERIALS．

高机械精度得益于臂的特殊制造方式，得以高机械精度，它是所有辊之间完美配合的保障，使机器得以加工难度高的材料。

6-THE HIGH ACCURACY OF THE SETTINGS ALLOWS A BETTER CONTROL OF THE COATINGWEIGHT．THE AVERAGE CAN BE+／-5%AGAINST THE+／-10%OF OTHER COMPETITORS．THIS MEANS A CONSISTENT SPARE OF ADHESIVE IN THE SAME RATIO．FOR EXAMPLE IF THE AVERAGE CONSUMPTION OF ADHESIVE AT 300 m／min at1．5 GSM IS 27 KG ONE HOUR，AT THE AVERAGE OF PRICE OF 30 RMB／KG，THERE IS CONSUMPTION OF 800 RMB／HOURS．

IN THREE SHIFT THERE WILL BE A CONSUMPTION OF 20．000 RMB／DAY．

WITH SIMPLEX IT IS POSSIBLE TO SPARE 1000 RMB／DAY

设置精度高，可更好控制涂布量。设备的平均涂布量为±5%，其它竞争对手为±10%。这意味着在相同比率下，可持续节省粘结剂用量。打个比方，如果在每分钟300米机速下，粘结剂的平均用量为每小时27KG，若平均价格为每公斤人民币30元，每小时将消耗人巽币800元，每日三班将消耗人民币两万元。

而使用SIMPLEX机型，每日可节省人民币1千元。

7-SIMPLE SETTINGS设置简单

TO REDUCE THE TIME TO SETUP THEMACHINE AND TO MAKE EASY THE OPERATIONS FOR THEWORKERS

减少机器设置时间，使操作人员作业更为简便。

8-SAFETY FOR THEWORKERS。THEMACHINE ISMARKED CE AND TUF．IT ISPROVIDED BY AN EFFICIENT FUMES EXHAUSTER，MADE IN ITALY，LOW NOISY AND USEFUL NOT ONLY FOR THE SAFETY OF THE WORKERS（WHICH OTHERWISE THEY WILL INALATE FREE ISOCIONATES，VERY DANGEROUS FOR THE HEALTH），BUT IT CAN ALSO EXCTRACT THE MIST GENERATED BY THE ADHESIVE AT HIGH SPEED，BOTH IN COATING AND LAMINATION．THISMIST ISA RISK FOR THE LAMINATE AND A RISK FOR THE PARTSOF THEMACHINE INVOLVED IN TH EPROCESS．

操作人员的安全性。设备使用意大利制造的高效抽风机，经CE和TUF认证，低噪音、不单单有益于操作人员的安全（否则将产生对身体健康危害很大的自由异氰酸盐），同量能释放出在涂布和复合时，高机速条件下粘结剂产生的雾气。雾气不仅对复合物来说是一个风险，对于作业中的设备部件也是一种风险。

9-THE MACHINE IS EQUIPPED BY THE WORLDMIXER SL．机器配备WORLD MIXER SL混胶装置

THE MIXER，SOLD ALSO INDIPENDENTLY，IS A WARRANTY OF A PERFECT MIXING AND CONSISTENCY OF THE PRODUCT．

该混胶装置，也可单独购置，它是完美混胶的保证，也是产品稳定性的保证。

10-HIGH CONSTANCY OF THE TEMPERATURE THANKS TO THE SOPHISTICATED DUAL CHAMBER DESIGN OF ALL THE HEATED ROLLERS

温度的高稳定性得益于所有加热辊的精密双室设计。

11-REDUCEDWASTE减少损耗

SEMPLICITY AND ACCURACY OF THE MECHANICAL DEVICESFROM ITALY），THE SOFTWARE DEDICATED TO A PERFECT TENSION CONTROL，ALLOW A REDUCTION OF PRODUCTIONWASTE，FROM 1．5 TO 2．5 TIMES BETTER THAN THEOTHERMACHINES IN THEMARKET．

意大利进口机械部件的精简性和精密的软件，带来完美的张力控制，降低生产损耗，优于市场上同类产品1．5至2．5倍。

12-HIGH RELIABILITY OF THE MACHINE机器的可靠性高

ALL THE PARTS ARE IMPORTED，LIKE BEARINGS，CYLINDERS，PNEUMATICS，ELECTRONIC PARTS AND ELECTRONIC CONTROL，WEB GUIDES，MOTORSAND DRIVES．

零部件全部进口，例如轴承、辊、气缸、电气件、电控件、纠编、电机驱动等。

13-THE HIGH SPEED OF 350 M／MIN IS MORE THAN ENOUGH FOR THE ACTUAL STATE OF THE ART，SINCE HIGHER SPEED CAAN GENERATED MIST AND BUBBLES IN THE LAMINATES，SPECIALY FOR THE BARRIER MATERIALS

每分钟350米的高机速，完全适用于这种工艺，因为更高的机速，可能造成复合产品出现雾气和气泡，特别是阻隔性材料。

14-IN TOTAL CONSIDERING 3 SHIFTS／DAY AT 300 m／min THE SPARE IN RMB ONE YEAR EXCLUDING VAT IS ABOUT 700．000 RMB．

假设每天三班制，机速每分钟三百米，每年节省的费用不含税约达人民币七十万元。

15-IFWE CONSIDER THEWASTE损耗问题

DURING THE START UP AND THE SHUT DOWN THE TENSION CONTROL MAKES CONSTANT THE COATING WEIGHT AND SO THERE ISNOWASTE DURING THAT PHASES．

开机和关机时，张力控制能稳定涂布量，从而减少这些阶段的损耗。

THIS IS CONSIDERABLY REDUCED AND THE SIMPLEX CAN GUARANTEE AWASTE LOWER THAN 0．2%．THIS CONSIDERATION IS IMPORTANT TO CONSIDER THE SPARE IN MONEYFOR THEWASTE．IN THE AVERAGE AT 300 M／MIN THEY CAN BE PROCESSED MORE THAN 18．000 M／H THAT ISABOUT 400．000 M／days．

使用SIMPLEX机型，可保证损耗率低于0．2%，从中节省出来的费用不能小看。以机速每分钟300米来计算，它们可用于加工每小时不止18．000 M，也就是每天约400．000 M。

THE MAX WASTE OF LAMINATED COULD BELESSTHAN 8．000 M（＜0．2%）．FROM OUR SURVEY IN FACTORY WITH MACHINES NOT NORDMECCANICA WE HAVE DATA ABOUT A MINIMUM WASTE OF 1-1，5%，THAT ISWITH SIMPLEX THERE ISABOUT 1／5 OF THEWASTE OCCURING OTHER MACHINES．THE SPARE OF MONEY MUST BE EVAULATED IN BASE OF THE COSTOF THE LAMINATES．

复合物的最大损耗低于8．000 M（＜0．2%）。根据我们在其它品牌同类机型生产现场的调查数据显示，其最低损耗率为 1-1，5%，也就是说，使用SIMPLEX机型损耗率是使用其它品牌同类机型的1／5。

由此节省的费用应做为购置复合设备时对价格的综合考量。

16-Higher speed of process in comparison of othermachines in the market．This ismainly due to the tension control and to the high accuracy and consistency of the settings．This features contributes to reduce dramatically the cost of production in a ratio even higher than the point16．

比市场上其他机型拥有更高速的处理工艺。这主要得益于张力控制及对其高精度和高稳定性的设置。此特性有助于大幅度降低生产成本，降低比例高于16点。

ABOUT HIGHER SPEED AND HIGH THICKNESS MATERIAL NORDMECCANICA PROPOSES THE MODEL SUPER SIMPLEX．

THISMACHINE，THE MOST ADVANCED IN THE WORLD AS PERFORMANCES AND RELIABILITY

如果追求更高机速和处理高厚度材料，诺德美克建议选择SUPER SIMPLEX机型，这款机型是目前全球在机器性能及可靠性方面最先进的机型。

THANKS TO THE RIGENERATIVE MOTORS AND LOW FRICTON BEARINGS THE EBERGY CONSUMPTIONWILLL BE THE 30%LESS THAN ANOTHER SIMILAR MACHINE IN THE MARKET AT THE SAME SPEED

在相同机速条件下，得益于再生马达和低摩托轴承，设备的能源消耗比市场上其它同类机型低30%。

（诺德美克Renato Granelli乐那多 格雷尼供稿）