微波感应器组装自动化产线前端上壳单元结构设计

赵健州 陈文聪 梁志攀 张红梅

摘要：根据企业所提出的需求为设计目标，对微波感应器上壳自动化组装进行了功能需求分析和组装工艺分析，在分析结果的基础上进行了工艺流程的规划、工位布局的设计以及关键工位机构的设计，通过选型手册对关键零件进行计算分析。经过工艺流程和工位布局的分析，把微波感应器上壳自动组装设备设计成6个工序以及与之配套的6个工位，包含上壳上料、取料、夹取和 PCB 板夹取、检测、组装，在设计时把6个工位又划分为3个模块，送料模块、输送模块和组装模块，使设计更加清晰和简洁，最终使该自动组装设备能够实现上壳组装的全自动化，满足企业生产制造需求。该设计方案具备维护简单、通用性强、设计简便等优点。关键词：自动化;功能需求分析;组装工艺分析;机构设计

中图分类号：TP211             文献标志码：A

文章编号：1009-9492（2021）12-0112-06                          开放科学（资源服务）标识码（OSID）：

Structure Design of Front End Upper Shell Unit of Automatic Production Line forMicrowave Inductor Assembly

Zhao Jianzhou1，Chen Wencong2※，Liang Zhipan1，Zhang Hongmei3

（1. Guangdong Institute of Intelligent Robots， Dongguan， Guangdong 523808， China;

2. Dongguan Institute of Technology， Dongguan， Guangdong 523808， China;

3. Institute of Industrial Technology， Guangdong Huazhong University of Science and Technology， Dongguan， Guangdong 523808， China）

Abstract： According to the requirements put forward by the enterprise as the design goal， the functional requirements analysis and assembly process analysis of the automatic assembly of the upper shell of the microwave inductor were carried out. Based on the analysis results， the process flow planning， station layout design and key station mechanism design were carried out. The key parts were calculated and analyzed through the selection manual. Through the analysis of process flow and station layout， the automatic assembly equipment for the upper shell of microwave inductor was designed into 6 processes and 6 supporting stations， including upper shell loading， reclaiming， clamping and PCB board clamping， detection and assembly. During the design， the 6 stations were divided into 3 modules， feeding module， conveying module and assembly module， making the design more clear and concise. Finally， the automatic assembly equipment could realize the full automation of upper shell assembly and met the production and manufacturing needs of enterprises. The design scheme has the advantages of simple maintenance， strong universality and simple design.

Key words： automation; functional requirements analysis; assembly process analysis; mechanism design

0 引言

隨着自动化技术的发展及生产制造行业装配工人的缺乏，生产制造自动化需求日益剧增[1]。特别是电子产品组装行业，组装工序复杂，产品种类繁多，要真正实现全自动化生产组装相当困难。因此在实际应用过程中，往往会对产品工艺进行剖析，按工艺要求逐步实现自动化，在满足效率的同时不浪费设备制造成本。因此，分析产品生产制造工艺流程并转化为相关的自动化技术是解决自动化生产的首要任务。微波感应器是一种广泛应用于各种智能产品的传感器，例如智能空调遥控器、智能节能排插、智能感应路灯等[2]。……